The production process of Zhonghao Machinery's stainless steel tank: material acceptance-marking and blanking-coil welding-surface polishing-assembly welding (upper and lower heads)-assembling stirring device-pressure test (test jacket)-detail polishing-commissioning -Pressure test of the whole machine-factory inspection-cleaning-packing-leaving the factory.
The production steps of stainless steel tank:
1.The raw materials of stainless steel tanks are selected, high-quality 304, 316L stainless steel materials, and the incoming materials need to undergo strict testing.
2.The blanking of the stainless steel tank needs to be completed by cutting, polishing, rolling and other processes according to the drawing size drawn with a marker pen.
3.Put the cut stainless steel plate into the coiling machine to be rolled and assembled and welded. After welding, ensure that the concavity and convexity of the tank wall, the verticality, and the level of the upper and lower openings meet the requirements. The operator should be familiar with the control system, operation method and the bending process of the workpiece.
4.The surface of the cylinder is rough and not smooth without polishing, and the welding marks are obvious in the welding place. At this time, it needs to be polished to achieve a smooth surface.
5.After the cylinder body is manufactured, the upper and lower heads, bases, and brackets need to be assembled and welded. When welding, ensure that the concavity and convexity of the tank wall, the verticality, and the level of the upper and lower openings meet the requirements.
6.The stirring device of the stainless steel tank is generally installed on the upper head, and the base is welded at the opening of the upper head, and the stirring device is flanged to the base.
7.After all the configurations are welded and formed, each detail of the stainless steel tank is finely polished to make the surface of the tank body bright and mirror-like.
8.After all the configurations are welded and formed, each detail of the stainless steel tank is finely polished to make the surface of the tank body bright and mirror-like.
9.Use an air compressor to pump up and debug the stainless steel tank, inject water medium into the jacket, and perform electric heating debugging.
10.After the commissioning is qualified, the quality inspector shall inspect the inside and outside of the stainless steel tank.
11.For qualified equipment, rinse it with clean water to remove surface dust and impurities.
12.Pack the stainless steel tanks that will leave the factory with fabric to prevent the equipment from being bumped.